Boiler Feed Log Monitor and Control

It was a challenging project for enProducts® when  our customer comes with such a requirement which has no one used before. One of the leading extract exporter who use different feed material which is the input of boiler.

This customer was using different process waste material like Husk, Marigold  along with coal for fueling  their boiler. And they had difficulty in controlling that feed inventory due to the way the input material was feeding. It was unable to monitor or control feed to the boiler. We studied this customer issue and provided solution for identifying and controlling feed input. We also added value to this process by monitoring overall output from boiler. Thus the real ensuring the real time efficiency to the control room.


IP rated control panel with highly reliable and accurate PLC based solution is installed in line to execute this task. We have also made all these data available in manager PC which includes the following information.

  • Real Time efficiency.
  • Shift based input feed material quantity.
  • Material wise utilization.
  • Boiler output generated.
  • Run time and production cost.

This project was executed in tight time frame including design and supply of mechanical components. Hopper system is installed with the help of customer contractors.