Ensuring every product leaving your line is fully tested is critical — especially in automotive, EV harness, and electronics manufacturing. Manual end-of-line checks are slow, inconsistent, and often miss critical defects. This leads to returns, warranty issues, and costly rework.
Our End-of-Line (EOL) Tester with Vision System combines continuity testing, vision inspection, and automated test jigs into a single, reliable production-grade solution. It is designed to verify electrical and visual quality before products are shipped, reducing defects and improving confidence in every batch.
Key Features of the EOL Tester With Vision Check:
- Part lock mechanism for holding down the connector/harness.
- Capability for part detection by slight touch of the wire.
- Delrin Material Parts to ensure harness safety.
- High Quality camera for vision check.
- Monitor for ease of operation and for viewing camera visuals.
- QR scanner for taking record of good parts.
Ideal For:
- Automotive harnesses & connectors
- EV cable assemblies
- Industrial electrical products
- Consumer electronics testing
- Any application requiring 100% verified output
System Highlights
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Advanced continuity tester with customizable test programs
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Precision continuity test fixtures (jigs) for accurate pin contact
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Camera-based vision system with configurable inspection templates
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Operator-friendly interface for monitoring and control
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Pass/fail indicator with logging and export options
Key Benefits for Manufacturers
✔ Higher Quality Assurance – No more relying on human visual checks alone
✔ Faster Throughput – Automated checks reduce cycle time and testing bottlenecks
✔ Consistent Results – Continuity test jigs and vision checks repeatably verify each part
✔ Data Traceability – Detailed logs support audits and customer compliance
✔ Lower Rework & Scrap – Early defect detection reduces downstream rejection costs
Why This Matters
In modern manufacturing, quality cannot be an afterthought. A combined continuity testing setup + vision inspection ensures you catch both electrical and visual defects before products ship — protecting your brand, reducing costs, and earning customer trust.
Frequently Asked Questions
What problems does an EOL tester with continuity testing solve?
An EOL tester with continuity testing eliminates manual inspection errors by automatically detecting open circuits, short circuits, and incorrect wiring. It ensures every product meets electrical and visual quality standards before shipment, reducing rework, returns, and customer complaints.
How is continuity testing performed in this system?
The system uses a dedicated continuity tester along with custom-designed continuity test jigs. Each electrical path is verified through precise fixture contact, ensuring reliable detection of wiring faults across all connectors and harness points.
Can the EOL tester be customized for our product or harness design?
Yes. The continuity testing setup, test jigs, and vision inspection parameters are fully customized based on your product drawings, connector types, pin counts, and quality requirements. This ensures accurate testing without changing your existing design.
Does the vision system replace manual visual inspection?
Yes. The integrated vision system automatically checks for missing components, incorrect orientation, alignment issues, and visible defects. This removes dependency on operator judgment and ensures consistent inspection quality across shifts.
Is this EOL testing system suitable for high-volume production?
Absolutely. The system is designed for continuous, high-volume manufacturing environments. Automated continuity testing, fast cycle times, and repeatable test jigs make it ideal for automotive, EV, and industrial production lines.