The Corrugated Tube Cutting Machine offers efficient and precise cutting of corrugated tubing, ideal for automotive, electrical, and industrial applications. This robust machine features adjustable settings to handle various tube diameters and thicknesses, automated feeding and cutting for enhanced productivity, and advanced safety measures including guards and emergency stop functions.
Key Features of Corrugated Tube Cutting Machine:
- Dual Hand Safety Switch
- Multiple connectors up to 10 nos
Specifications:
- Input Power: 1PH-230 V,50HZ, 2KVA
- Operating pressure : 4-7 bar
Frequently Asked Questions
What is a corrugated tube cutting machine used for?
A corrugated tube cutting machine is used to automatically cut plastic corrugated tubes to a precise fixed length for applications such as wiring protection, automotive harness routing, and component insulation. Automation ensures consistency, accuracy, and high daily output.
Can the machine cut corrugated tubes to a fixed length of 64 mm?
Yes. The machine can be engineered to cut corrugated tubes to a fixed length of 64 mm with high repeatability while maintaining tight dimensional control across large production volumes.
Is ±0.3 mm cutting accuracy achievable?
Yes. A cutting accuracy of ±0.3 mm can be achieved using controlled feeding mechanisms, precision encoders, and synchronized cutting systems, ensuring consistent length across all parts.
What tube sizes can the machine handle?
The machine can be designed to process corrugated tubes with an outer diameter (OD) of 12.5 mm and an inner diameter (ID) of 11.5 mm. Custom tooling and guides ensure stable cutting without deformation.
Can the machine achieve a production volume of 1.1 lakh units per day?
Yes. The machine can be designed for high-speed continuous operation to meet production targets of approximately 1.1 lakh parts per day, depending on shift structure and cycle time configuration.
How is consistent cut quality ensured at high speeds?
Consistent cut quality is ensured through controlled tube feeding, optimized cutting tools, stable tube clamping during cutting, and precise synchronization between feeding and cutting mechanisms.
Is the machine suitable for continuous industrial operation?
Yes. The system is designed for continuous shop-floor operation using industrial-grade components to ensure reliability, minimal downtime, and stable long-term performance.
Can the machine handle material variation in corrugated tubes?
Yes. The machine can accommodate minor material variations through adjustable feed pressure, guiding systems, and process tuning to maintain cutting accuracy.
What level of operator intervention is required?
The machine requires minimal operator intervention, typically limited to material loading, basic monitoring, and part collection, reducing dependency on skilled manpower.
Is the machine customizable for future changes?
Yes. The cutting system can be designed with modular tooling and parameter-based controls, allowing future changes in tube length, diameter, or production volume with minimal modification.
Can inspection or length verification be integrated?
Yes. Optional inspection systems such as length verification sensors or vision-based checks can be integrated to monitor cut length and ensure compliance with tolerance requirements.
What industries typically use corrugated tube cutting machines?
These machines are widely used in automotive wiring harness manufacturing, automotive electronics, and industrial wiring and insulation applications.
What information is needed to finalize the machine specification?
To finalize the machine design, inputs typically include tube material details, required daily output, tolerance requirements, shift pattern, and space or integration constraints.
What is the typical lead time for such a machine?
Lead time includes design, manufacturing, testing, and commissioning. The exact timeline depends on the level of customization and machine complexity.